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Stress design is easy to be ignored, what to do

From:    Author:Mark Hardy    Publish time:2021-09-08 10:48    Clicks:0
As we all know, various USB interfaces, emulation downloader interfaces, and other plug-in devices, due to the external mechanical stress applied during plug-in and plug-in, will affect other surrounding devices and PCB boards, causing reliability problems such as potential failures, such as: The solder ball on the PCB is cracked, the circuit is damaged, the pad is lifted, the substrate is cracked; the components are broken, and the function test is poor.
 
I.C.T is a manufacturer of SMT machines. It mainly provides customers with SMT production lines including SMT Stencil Printers,  Pick and place machines, Reflow Oven, AOI Machine, Wave Soldering Machine and PCB Handling Machine etc. I.C.T has more than 25 researches on SMT and DIP technology,  for the world Customers provide SMT total solutions. There are successful cases of SMT technICal team in Asia, Europe, AmerICa, AfrICa, and Australia.
I.C.T provide SMT solutions at various stages according to the different needs of customers. I.C.T is not only a provider of SMT equipment and technology, but also is the customer's escort in the field of SMT and DIP.
Welcome more people to discuss with us about SMT technologies and solutions, please contact us for more information:
Tel: +86 13670124230 (WhatsApp/Skype/WeChat)
Email: etaSMT@foxmail.com
 
Stress improvement can be started from the design side, production side, etc., in which the stress design can be effectively improved in the PCB design stage, such as:
1. Layout the plug-in devices on the central symmetry axis of the circuit board;
2. Control the distance between stress-sensitive components and plug-in devices;
3. Keep a certain distance between the pad of the stress-sensitive component and the V-CUT line, stamp hole, and even the connection point.
A good stress design can effectively improve manufacturability and reduce the risks of unqualified mass assembly, product quality degradation, and quality problems. But the problem is that it is easy to overlook this aspect in the PCB design process. How to effectively ensure that designers fully consider stress issues during the R&D phase and implement them in place is of great concern to R&D and quality departments.
Today I will introduce to you an artifact that is used by benchmark companies in various electronics industries. Maybe it is the artifact that allows companies to widen the reliability gap. It is included in the recommended list of reliability improvement technology solutions released by the Ministry of Industry and Information Technology at the end of last year.
 
That's right, the artifact I'm talking about is VayoPro-DFM Expert software. Friends who don’t know about this software can watch the video at the end of the article, or follow Wangyou's official account to learn more. Today I mainly show how it can play a powerful role in stress design analysis.
DFM Expert software has a built-in powerful rule library, with 1200+ IPC standards and 300+ industry experience specifications, covering bare board inspection and assembly inspection, which is suitable for most enterprises. The list of related rules for stress distribution factors and solder joint inspection is shown in the figure below:
 
The 3D simulation view can clearly and intuitively reflect the risk points. For developers, DFM Expert is a powerful design analysis software for manufacturability. Even novice designers do not have to worry about design omissions. For enterprises, it is a powerful design specification execution system to ensure that all specifications are in place at the design source and guarantee high-quality design.
 
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